Aluminium Extrusion Services
Our Aluminium Extrusion Services
For high-precision, precise, and complex aluminum extrusion parts with extremely complex geometries, look no further than NOBLE's aluminum extrusion services. Unparalleled high-precision aluminum extrusion parts manufactured for you at competitive prices with short lead times get an immediate quote.
●Tolerance down to 0.001mm
●Advanced Equipment & Competitive Price
●ISO 9001 & ISO 13485 Certified Factory
●Lead Time As Fast As 3 Days
●Get an Instant Aluminum Extrusion Quote
●Abundant Aluminum Materials Suppliers
Our Robust Aluminum Extrusion Machining Capabilities
Our Aluminum Extrusion processes
NOBLE has advanced aluminum extrusion production equipment and experienced engineers, who can assist customers in optimizing designs, selecting appropriate processes, and achieving rapid mass production. We manufacture unparalleled high-precision aluminum extrusion parts at competitive prices and short lead times, get an immediate quote. The following are our common processes for aluminum profile extrusion：
In this process, a high-pressure punch forces billet or heated aluminum through a heated wall container. We often use direct extrusion because of its more critical profile design and superior quality finishing capabilities.
We deliver top-quality aluminum extrusions using indirect extrusion, where the blank and container move together while the die is stationary. This approach reduces friction, ensures better thermal control, and results in superior grain structure and mechanical properties
●Hot Extrusion&Warm Extrusion&Cold Extrusion
We offer hot, warm, and cold aluminum extrusion services. Hot extrusion heats the billet until it recrystallizes, while the hot and cold temperatures are kept below that temperature, increasing the strength and hardness of the aluminum.
Customized Various Aluminum Profile Extrusion Services
NOBLE has advanced aluminum extrusion production equipment and a team of experienced engineers to manufacture unparalleled high-precision aluminum extrusion parts for you at competitive prices and short delivery times in small batches. Get a quote now.
Aluminum Channel Steel
We combine advanced extrusion technology with precision engineering to produce custom aluminum channels.
Extruded Aluminum Profiles
Our aluminum trim combines beauty with functionality. We make embellishments the perfect finishing touch, guaranteeing resilience and visual appeal for every application.
Our aluminum trim combines beauty with functionality. We make embellishments the perfect finishing touch, guaranteeing resilience and visual appeal for every application.
Aluminum Extrusion Die
We combine advanced aluminum extrusion technology with precision engineering to produce customized aluminum extrusion dies, integrating beauty and functionality to ensure the stable performance and longevity of each aluminum extrusion die mold.
Standard Aluminum Extrusion Profiles
Aluminum extrusion profiles can be customized to fit any 2D cross-sectional shape required. However, there are also standard aluminum extrusion profiles available that can work for a variety of projects, such as extruded aluminum bars and channels in different shapes. Standard aluminum profiles include:
●Round Tubes and Pipe
●T-Slot Aluminum Extrusions
●T-Bars, H-Bars, Z-Bars
●Aluminum Angles Extrusions
Standard Dimensions of Extruded Aluminum Profiles
|1||10mm x 10mm|
|2||20mm x 20mm|
|3||30mm x 30mm|
|4||40mm x 40mm|
|5||45mm x 45mm|
|6||50mm x 50mm|
|7||60mm x 60mm|
|8||80mm x 80mm|
|9||100mm x 100mm|
|10||160mm x 160mm|
Note: These are general profiles commonly found in T-slot aluminum extrusions used for framing and other applications. For specific industries or applications like windows, doors, or structural designs, the standard sizes may vary.
Alloys for Custom Aluminum Extrusion Parts
We provide perfect aluminum extrusion solutions at competitive prices, from prototype design to extrusion, ensuring you get high-quality aluminum alloy extrusion parts with high strength and corrosion resistance. NOBLE aluminum extrusion manufacturers produce various grades of aluminum alloys for use in a variety of applications such as electronics, consumer goods、aerospace 、automotive, etc. These aluminum alloys have excellent strength, corrosion resistance, formability, etc.
Alloy 6061 has excellent weldability, hardness, and corrosion resistance, making it perfect for electrical, marine, and automotive components.
The 6063 alloy has a finer grain than 6061 and finishes well. It is heat treatable, economical, and has improved corrosion resistance and strength.
7075 is a commonly used aluninum in aircraft and aerospace industries due to its good fatigue strength. However, it may have lower corrosion resistance and average machinability.
Favored in aerospace for its high strength-to-weight ratio and fatigue resistance. While weldability is limited, 2024 offers good workability and becomes stronger with heat treatment.
What is Aluminum Extrusion?
Aluminum extrusion is a method of molding aluminum alloys into long, constant cross-sectional profiles with a consistent shape. The method makes use of aluminum's malleability and ductility, allowing it to be pushed or dragged through a die to generate the required profile. The resulting aluminum extrusion profiles can be square, rectangular, circular, or have complicated geometries. Because of their lightweight nature, corrosion resistance, and exceptional strength-to-weight ratio, these profiles find applications in a wide range of industries, including construction, automotive, aerospace, electronics, and consumer products.
Advantages of Aluminum Extrusion
Aluminum extrusion offers several benefits that make it a preferred choice in various industries. Here are some key advantages of aluminum extrusion:
Aluminum extrusion is cost-effective for large-scale production. It's high-speed and minimizes waste while being recyclable for long-term savings and sustainability.
The aluminum extrusion technique could custom complex shapes with precise tolerances and consistent cross-sections. Extrusions can be customized to meet specific requirements, including different profiles, sizes, and features such as grooves, flanges, and internal cavities. This versatility enables designers to create innovative and unique solutions.
Easy to work with
Most grades of the aluminum machine easily. You can cut aluminum extrusion to length with a hacksaw and drill holes with your cordless drill. Using aluminum extrusions over other materials can save wear and tear on your machines and tooling.
Aluminum is lightweight and ideal for weight reduction in industries like automotive, aerospace, and transportation. It improves fuel efficiency, payload capacity, and handling.
Strength and Durability
Aluminum extrusions are strong and durable yet lightweight. They can withstand extreme temperatures, moisture, and corrosion, making them perfect for outdoor and marine use. The mechanical properties of aluminum alloys used in extrusions can be customized to produce robust and rigid structures.
Aluminum extrusions have a protective oxide layer that prevents corrosion, making them resistant to rust and degradation. This ensures a longer lifespan and reduces the need for frequent maintenance, especially in outdoor and harsh conditions.
Surface Finishes for Aluminum Extrusion
NOBLE enhances aluminum items with customized surface finishes that improve appearance, hardness, and resistance to damage. Choose from a variety of options to suit your needs.
|Anodizing||Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc.||Aluminum||Clear, black, grey, red, blue, gold.||Smooth, matte finish|
|Powder Coating||Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light.||Aluminum, Stainless Steel, Steel||Black, any RAL code or Pantone number||Gloss or semi-gloss|
|Electroplating||Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.||Aluminum, steel, Stainless Steel||N/A||Smooth, Glossy finish|
|Polishing||Polishing is the process of creating a smooth and shiny surface, either through physical rubbing of the part or by chemical interference. The process produces a surface with significant specular reflection, but in some materials is able to reduce diffuse reflection.||Aluminum, Brass, Stainless Steel, Steel||N/A||Glossy|
|Brushing||Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes.||ABS, Aluminum, Brass, Stainless Steel, Steel||N/A||Satin|
Post Machining for Aluminum Extrusion
Why Choose Us for Aluminum Extrusion
Aluminum extrusion is a manufacturing method in which aluminum alloy is pushed through a die with a precise cross-sectional profile. It is used in sectors ranging from construction to consumer electronics. Aluminum extrusion is a simple and quick process that produces lightweight, robust, and corrosion-resistant goods. Here are a few reasons why you should use NOBLE for aluminum extrusion services.
Because of our bespoke aluminum machining method and technology, we can offer affordable costs that can be matched by any offer. Our team is available to review your budget and offer value-added solutions that will benefit your company.
Strong manufacturing capabilities
As an ISO 9001 &ISO13485 certified factory, NOBLE has thousands of square meters of production workshops, 100+ machining equipment, a complete supply chain, and strict quality inspection processes, allowing you to obtain impeccable aluminum extrusion precision parts at competitive prices.
High-precision customization service
We provide customized aluminum profile extrusion services at competitive prices. We seamlessly combine extrusion molding with a variety of machining techniques to customize high-precision aluminum profile extrusion parts for you.
Quick turnaround time
NOBLE reduces cycle times by up to 50%, providing instant quotes and fast delivery. Crowded with advanced aluminum extrusion technology and a team of experienced engineers, we ensure high quality aluminum extrusion parts and quick turnaround.
One stop service
Our engineering team will offer you with a full solution after evaluating the production cost and analyzing any tough characteristics. We are committed to developing a more cost-effective, efficient, and accurate procedure for manufacturing your products.
Accurate Lead Time
We strive to deliver projects within the allocated time and budget. Our response time for RFQs is usually between 2 to 48 hours, with a success rate of 95%. Additionally, we have a 90%+ on-time delivery record for our commitments. Our products undergo rigorous quality control and assurance processes to guarantee their functionality.
Work with Us in 4 Simple Steps Only
With many years of manufacturing experience, NOBLE offers the best solutions for all rapid prototyping and low-volume manufacturing needs. We streamline the innovation cycle into four simple but effective steps.
Upload Your Design
Just simply upload your CAD filesand submit RFQs with clear infor-mation online.
Receive Design Analysis
We'll send you design for manufa-cturability analysis and transparent pricing.
Our experts will produce your parts with the required technologies and materials.
Receive Your Parts
Your parts will be delivered to your door directly with stringent deadlines.
Gallery of Aluminum Extrusion Machining Parts
Check out our extensive gallery showcasing unparalleled high-precision aluminum extrusion parts manufactured at competitive prices for our esteemed customers.
Custom Aluminum Extrusion Part Procedure
The following are some of the fundamental steps in the aluminium extrusion process:
Aluminum billets, which are cylindrical logs or bars of aluminum alloy, are used to start the process. To make the billets more flexible for extrusion, they are heated to a certain temperature.
The heated billet is placed in a container known as a "container" or "container sleeve," which is located at one end of an extrusion press. The billet is pushed into the hollow area of the die by a ram, which determines the ultimate shape of the extruded profile.
Die and Tooling
The die is a uniquely shaped opening that molds the aluminum when it goes through it. It has two parts: the "die body," which is fixed, and the "dummy block," which can move. The dummy block manages the aluminum's flow through the die and stops oxides and impurities from getting stuck in the extrusion.
Cooling and Quenching
After the aluminum passes through the die, it emerges as a continuous profile. To maintain its shape, the extrusion is rapidly cooled using air or water. This cooling process, known as quenching, helps the extrusion reach its desired mechanical properties.
Stretching and Straightening
To attain the desired dimensions and flatness, the extrusion may be stretched or straightened. Straightening corrects any bending or bowing in the profile while stretching entails drawing the extrusion through a series of jaws.
We follow international standards to ensure our parts meet your parameters.
As our handles packaging to secure our parts neatly for transport. We partner with logistics companies toschedule a timely delivery to your region.
See What Our Customers Say About Us
The feedback of customers has a greater impact than a company's advertising. Take a look at what our satisfied customers have to say about how we met their needs.
Lead Robotics Engineer ---- Mohamed
We received the CNC parts you created for us, and I finally had a chance to open the box and inspect them today. They look fantastic! I am really pleased with the quality of your components. Small details appear to be quite exact, and the brilliant silver anodizing on the aluminum pieces appears to be very clean and bright. Excellent work. Thank you very much!
Principle Engineer ---- Tom
I am extremely satisfied with the aluminum extrusion services provided by NOBLE Manufacturing. The precision and quality of the machined parts exceeded my expectations. Its team demonstrated excellent attention to detail and delivered the parts on time. Their expertise and professionalism truly made the entire process seamless. I highly recommend their services to anyone in need of top-notch aluminum extrusion.
CEO ---- Jackson
I couldn't be happier with the results of the aluminum extrusion services provided by NOBLE Machining. From the initial consultation to the final product, their team was attentive, responsive, and knowledgeable. They understood our design requirements and delivered parts that met our specifications perfectly. The quality of the machined parts was exceptional, with tight tolerances and smooth finishes. Their commitment to customer satisfaction is evident, and I will definitely be using their services again in the future.
Senior Engineer ---- Jimmy
I recently worked with NOBLE for my aluminum parts project, and I am thoroughly impressed. Their expertise in CNC machining is evident in the quality of the final products they delivered. The team at NOBLE paid great attention to detail, ensuring every aspect of the design was accurately machined. They were also proactive in providing suggestions to optimize the manufacturing process and reduce costs without compromising on quality. Their excellent communication and commitment to meeting deadlines made the entire experience a breeze. I highly recommend NOBLE CNC Machining for anyone seeking reliable and high-quality aluminum extrusion services.
Aluminum Extrusion Applications
Aluminum extrusion is a critical component of many industries, including automotive, oil and gas, tool and die, aerospace, robotics and medical equipment. NOBLE is committed to providing innovative manufacturing solutions to fulfill our client's unique needs. Our number one aim is to provide outstanding quality, precision, and efficiency. We provide high-quality parts at competitive costs to customers in a variety of industries.
The professionals at NOBLE have a vast understanding of s aluminum extrusion for the oil and gas industry and use top-of-the-line stamping machines to guarantee high precision.
NOBLE's professional engineering team has aluminum aluminum extrusion expertise in the tool and die industry, providing you with Professional technical support in tool and mold making, precision machining, material properties, and manufacturing technique selection.
Our sheet metal stamping services enables the production of a wide range of components that contribute to the performance, safety, and aesthetics of vehicles in the automotive industry.
Our stamping services provides high-quality, precise, and durable components that meet the demanding requirements of aircraft safety, performance, and reliability.
Our sheet metal stamping services have been meticulously designed to meet the stringent requirements of the medical industry, ensuring that every component we produce meets or exceeds the highest standards.
Our cutting-edge capabilities, innovative craftsmanship, and skilled engineering team could better serve the robotics field with advanced sheet metal stamping solutions.
Aluminum Extrusion FAQs
What is aluminium extrusion used for?A
The versatility, lightweight nature, corrosion resistance, and design flexibility of aluminum make it a preferred choice in numerous industries where strength, durability, and cost-effectiveness are essential such as automotive, robotic, aerospace, automation.
Is extruded aluminum stronger than steel?A
While steel has a higher yield and tensile strength, the strength-to-weight ratio of a material depends on its density. Aluminum, although not as strong as steel, has a lower density and can still provide comparable strength-to-weight ratios. Aluminum also has unique properties such as corrosion resistance and high conductivity, making it a good choice for various industries. The choice between aluminum and steel depends on specific needs and constraints, and engineering calculations should be made to determine the most appropriate material.
What is the most common aluminum extrusion?A
The 6063 alloy is widely used in the production of extruded aluminum due to its favorable characteristics. It is particularly popular for thin walls and architectural applications. A key factor in its popularity is its ease of extrudability and responsiveness to anodizing. Additionally, it produces a smooth and attractive surface finish.
How thick can an aluminum extrusion be?A
The thickness of an aluminum extrusion can vary depending on several factors, including the specific aluminum alloy being used, the extrusion process capabilities, and the intended application. Generally, aluminum extrusions can range in thickness from very thin walls (less than 1 mm or 0.04 inches) to thicker sections (several inches or more).
What is the strongest type of aluminum?A
It's "Grade 7075".
This alloy is part of the 7000 series grades, which are known as the zinc grades due to zinc being the primary alloying element. These grades are the strongest and hardest commercial grades of aluminum. Among them, Grade 7075 is the most commonly used. It's a high-strength alloy and the strongest of all commercial grades of aluminum.
How much weight can your aluminum extrusions support?A
Normally, aluminum structural profiles are designed for lower weight capacities. However, we have devised specially engineered solutions that can bear a weight of over 2 tons.
Can you weld aluminum extrusion?A
Certainly, it's possible to weld aluminum extrusions. In fact, welding is a widely used technique for connecting aluminum extrusions to form bigger structures or assemblies.
Will extruded aluminum rust?A
Aluminum extrusions are highly resistant to corrosion due to their lack of rusting ability and the presence of a naturally occurring oxide layer on the surface. The protection can be enhanced by utilizing anodizing or other finishing processes.